Efficient Coal Grinding in Cement Production The Air-Swept Coal Mill is a critical component in cement plants, designed for grinding, drying, and pulverizing various hardness levels of coal. Commonly used for coal, fly ash, and coal gangue, this mill supports the operation of pulverized coal furnaces. Its reliability and continuous operation make it ideal for industries including cement, thermal power generation, ceramics, industrial boilers, and chemical fertilizers.
Key Components
The coal mill consists of several essential parts. The feeding device includes the feeding pipe, air inlet pipe, and support, featuring an oblique inlet wind and louver structure for smooth feeding. The main structure is comprised of the main bearing, rotating part, and driving device, while the discharging device utilizes a curved tube structure. Additionally, it includes a high-pressure starting device and lubrication system to ensure optimal performance.
Working Principle
The coal mill operates with an edge driving system, driven by a motor connected via reduction gear and gears. Raw coal enters through the feeding device, where hot air at around 300°C assists in drying. A special lifting board raises the coal for effective heat exchange. The dried coal moves into the grinding storehouse containing steel balls that crush and grind it into pulverized form. The pulverized coal and gas are expelled by a fan, and coarser particles return for additional grinding, ensuring continuous and efficient processing.
Advantages of the Coal Mill
The air-swept coal mill offers numerous advantages. It supports continuous production and can handle large volumes, providing ease of use with simple fineness adjustments and convenient installation and maintenance. Its durable, compact construction ensures smooth operation and long service life. Versatile in nature, it adapts to various coal hardness levels, enhancing the heat exchange to prevent blockage at the mill entrance. Advanced control systems provide stable start and transmission, boosting economic efficiency by reducing power consumption by 20-30% and increasing production by 15-25% due to optimized steel ball distribution and cylinder length.
Conclusion
The air-swept coal mill is an essential tool for efficient coal processing, ensuring reduced energy consumption and increased production capacity. With its robust design and advanced features, it supports the seamless operation of cement plants and related industries, delivering superior performance and reliability.